What sheet stock is for
A profile adds a line; a sheet adds a whole surface. Most often it becomes the bulkhead or floor a kit never supplied, a new door or panel, a blanking plate over an unwanted opening, a template for measuring, or the base the rest of an assembly is built onto. Thin sheet also patches: lay a shim over a seam that did not close properly and sand it flush, instead of building up a thick layer of filler.
How to choose a sheet
By thickness
The finest films around five hundredths of a millimetre can be cut with scissors and suit edge trims, tarpaulins and small patches. Two to five tenths is the general-purpose thickness for panels and bulkheads, and it can be scored and snapped. From one millimetre up it is structural stock that has to be cut in several passes and will not bend.
By material
White and black styrene is the most forgiving and bonds with solvent cement. ABS is harder and holds a true plane even in large formats. Clear acrylic sheet in 0.2 and 0.5 mm is for windows, canopy glazing and leaded panes: bond it with cyanoacrylate or a water-based adhesive, since solvent will fog it. If the surface needs relief, carry on to the textured sheet.
Foam board separately
Foam board from 1 to 10 mm carries a light core between two paper or plastic skins. It is used for mock-up bases, scenic substrates and quick building mock-ups, because it cuts in one pass and weighs next to nothing. Related scenic stock sits with the foams and modelling compounds.
What to use with it
- Plastic profiles as framing and ribbing behind a cut-out panel
- Cutting tools; above 1 mm, score in several passes rather than one
- Adhesives, and something other than solvent for clear sheet
- Rulers for marking out and guiding the blade along an edge
Scratch-built panels and bulkheads most often go into cockpit interiors, so the detail sets that follow on are in aircraft model accessories.